Measuring Silencer Vibration with Laser Displacement Sensor

Measuring Silencer Vibration with Laser Displacement Sensor
Measuring Silencer Vibration with Laser Displacement Sensor

Measuring Silencer Vibration with Laser Displacement Sensor

Industry pain points and demands

The silencer is a critical part of an automotive exhaust system, reducing noise levels and emissions. Understanding its vibration resistance is key to evaluating mechanical performance and ensuring long-term durability.


SinceVision's SG5025 Laser Displacement Sensors, with a 1-to-4 configuration, deliver non-contact, high-precision measurements by emitting laser beams and analyzing the reflected light to detect displacement in vibrating objects. Built on the triangulation principle, these sensors provide:

  • Static Repeatability: 0.02 μm
  • Sampling Frequency: 590kHz, the fastest in the industry for stable and efficient vibration analysis.
  • Exceptional accuracy in complex testing conditions and access to hard-to-reach areas, ensuring detailed and reliable results.
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SinceVision Solution: SG5025 Laser Displacement Sensors

01Fastest Sampling Frequency: 590kHz enables stable capture of rapid displacement in dynamic environments.
02Light Spot Versatility: Wide and narrow light spot options for tailored measurement requirements.
031-to-4 Control System: Enhances cost-efficiency and operational flexibility with multi-sensor support.

Camera Selection

Model number
SG5020/SG5025
Reference distance (CD)20mm
Measuring range-3mm~3mm
Light sourceLight source wavelength655nm
Laser classClass 2
Laser output power5mW
Spot diameter (spot size)Round spotΦ45μm
Wide spot45×400μm

Repetition accuracy ①

0.02μm
linearity±0.02% of F.S.
Temperature characteristic0.01% F.S./℃
Sampling frequency (Hz)1/2/5/10/20/50 KHZ / 88/200/400/590 (optional 10 level)
Input/outputCommunication portOne 100Base-TX/1000Base-T Ethernet interface, one RS232
Analog output1 analog output, support analog voltage and analog current switching
Encoder input1 group difference encoder
IO input14, support timing, zero, reset, laser control, formula switching and other functions
IO output16 channels, determine the status output
Storage temperature-20 ~ 70℃
Operating temperature0 ~ 50 ° C
Working humidity

35% to 85% no condensation

EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
ESD protectionContact discharge is 4kV and air discharge is 8kV, in line with IEC 61000-4-2 standards
Vibration10Gs (10-500Hz) Compliant with IEC 68-2-6 Fc standard
Impact50Gs/3ms per axis, complies with IEC 68-2-27 Ea standard
IP levelIP67, complies with IEC 60529 standard
Dimensions (mm)60×61×41
Data cable (wiring) modelSCB-GICAM-HA2-3m/5m/10m
Weight (including cables)324g