Sealant Nail Detection with SinceVision 3D Laser Profiler
Industry pain points and demands
In lithium battery manufacturing, precise sealant nail detection is crucial to prevent liquid leakage. The core needs to be securely pressed into the glue nail after liquid injection. If the glue nail is misaligned or improperly pressed, it can cause significant risks. SinceVision's 3D Laser Profiler provides fast and accurate detection of glue nail shape, and its advanced 3D vision software with position correction ensures reliable performance, even with cell position deviations, enhancing the production quality and safety of lithium batteries.
SinceVision Solution: SR7060 3D Laser Profiler
01High Precision: X-axis resolution of 0.015mm with a speed of up to 8000Hz, delivering precise detection with minimal shadow.
02Advanced 3D Vision Software: Includes position correction functionality to maintain stable detection, even with cell position deviations.
03Cost-Effective: Offers high performance at a competitive cost, providing significant value compared to similar configurations.
Effect display
Normal rubber nail
Convex nail
Concave nails & no nails
Camera Selection
| Model number | SR7060 | |||
| Reference distance (CD) | 60mm | |||
| Measuring range | Z-axis height (FS) | The 9.5 mm | ||
| X-axis width | Proximal end | The 41.5 mm | ||
| Reference distance | 44mm | |||
| Distal end | The 46.5 mm | |||
| Light source | Light source wavelength | 405nm | ||
| Laser class | 2M | |||
| Laser output power | 10mW | |||
| Repetition accuracy | Z-axis (height) | 0.3 mu m | ||
| X-axis (width) | 4 microns | |||
| linearity | Z-axis (height) | ±0.05% FS | ||
| Contour data interval | X-axis (width) | 15 microns | ||
| X-axis contour points | 3200 | |||
| Scanning speed (Hz) | 2500 ~ 8000 | |||
| I/O interface | 8 programmable input interfaces, 8 programmable output interfaces | |||
| Encoder interface | One single end, one difference encoder | |||
| Input/output | One RS232 interface and one 100Base-TX/1000Base-T Ethernet interface | |||
| Operating temperature | 0 to 45°C | |||
| Storage temperature | -20 to 70°C | |||
| Working humidity | 35% to 85% no condensation | |||
| ESD protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC61000-4-2 standard | |||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, compliant with IEC61000-4-4 standard | |||
| Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea | |||
| Vibration | 10Gs（10-500Hz）符合 IEC 68-2-6 Fc标准 | |||
| IP level | IP67 | |||
| Size (mm) | 156 x 97.5 x 55 | |||
| Data cable (wiring) model | SCB-HCAM-HB1-3m、SCB-HCAM-HB1-10m | |||
| Weight | 750g | |||