Study on Laser Welding Technology with SinceVision High-Speed Camera

Study on Laser Welding Technology with SinceVision High-Speed Camera
Study on Laser Welding Technology with SinceVision High-Speed Camera
Study on Laser Welding Technology with SinceVision High-Speed Camera
Study on Laser Welding Technology with SinceVision High-Speed Camera
Study on Laser Welding Technology with SinceVision High-Speed Camera
Study on Laser Welding Technology with SinceVision High-Speed Camera

Study on Laser Welding Technology with SinceVision High-Speed Camera

Industry pain points and demands

   In lithium laser welding, ensuring quality is critical as it requires precise control over welding depth and width while minimizing deformation and connection gaps. Laser welding provides exceptional results, but process monitoring and quality control are key challenges. Traditional cameras struggle to capture the internal molten pool state during welding due to brightness overexposure. SinceVision's intelligent high-speed camera, combined with specialized light sources or optical paths, overcomes this hurdle. It enables clear observation of laser trajectories, molten pool dynamics, and splashing directions, offering an advanced solution to optimize the lithium welding process.


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Video display

SinceVision Solution: SH6-207 High-Speed Camera

01SinceVision High-Speed Camera offers a resolution of 2048×1024 with a high frame rate of 6600fps, ideal for capturing intricate details in lithium laser welding processes.
02Equipped with a specialized light path filter to manage strong light, enabling precise observation of molten pools, splashes, and welding trajectories.
02Delivers high dynamic range and high sensitivity, ensuring accurate monitoring and process control for advanced laser welding quality.

Camera Selection

specification
Model number
TYPESH6-207
Maximum resolutionFull Resolution2048 x 1024
Full shot speedFull Frame Rate6600fps
Maximum shooting speedMaximum Frame Rate50000fp
Minimum exposure timeMinimum Exposure Time1 mu s
Pixel sizePixel Size9 microns
Standard memoryStandard RAM40 GB, 80 GB, and 160 GB are optional
Extended memoryExtended Memor4T, 12T, and 20T are optional
Dynamic rangeDynamic Range60dB
Analog gainAnalog GainX 2, x 4, x 8
Bit depthBit Resolution8bit/10bit/12bit
Shutter typeShutte ModeGlobal shutter
colorColorMonochrome (M)/Color (C)
Window acquisitionROIsupport
Lens bayonetLens MountPort E is used to switch to ports F, C, and EF
Data interfaceData InterfaceTen Gigabit Ethernet, adaptive Gigabit Ethernet
sensitivitySensitivityISO10000(M); ISO3000(C)
Fan ControlFan ControlSupports on/off, adaptive speed based on temperature
Operating Temperature/HumidityOperating Temperature/HumidityStandard -10~50 ℃, below 95% (without condensation), customizable -35~65 ℃ wide temperature version
Video Signal OutputVideo Signal OutputSDI, Ethernet
Recording ModeRecording ModeStart, End, Center, Random, Manual
Trigger ModeTrigger ModeManual, IO, Image
External SignalExternal SignalInput: trigger (TTL/switch) signal, synchronization signal, ready signal, event signal, IRIGB code signal
Output: trigger (TTL/switch) signal, synchronization signal, ready signal, exposure signal, recording signal
Power SupplyPower SupplyDual power supply, DC24V
Dimensions (excluding lens)Dimensions (excluding lens)217D × 110W × 110H, excluding raised parts
WeightWeight3.8kg
Power ConsumptionPower Consumption55W
Standard AccessoriesStandard AccessoriesPower cord × 1. AC adapter × 1. Network cable × 1. Camera control software × 1. User manual × 1. Factory certificate of conformity × one