Study on Laser Welding Technology with SinceVision High-Speed Camera
Industry pain points and demands
In lithium laser welding, ensuring quality is critical as it requires precise control over welding depth and width while minimizing deformation and connection gaps. Laser welding provides exceptional results, but process monitoring and quality control are key challenges. Traditional cameras struggle to capture the internal molten pool state during welding due to brightness overexposure. SinceVision's intelligent high-speed camera, combined with specialized light sources or optical paths, overcomes this hurdle. It enables clear observation of laser trajectories, molten pool dynamics, and splashing directions, offering an advanced solution to optimize the lithium welding process.
Video display
SinceVision Solution: SH6-207 High-Speed Camera
01SinceVision High-Speed Camera offers a resolution of 2048×1024 with a high frame rate of 6600fps, ideal for capturing intricate details in lithium laser welding processes.
02Equipped with a specialized light path filter to manage strong light, enabling precise observation of molten pools, splashes, and welding trajectories.
02Delivers high dynamic range and high sensitivity, ensuring accurate monitoring and process control for advanced laser welding quality.
Camera Selection
specification | |||
Model number | TYPE | SH6-207 | |
Maximum resolution | Full Resolution | 2048 x 1024 | |
Full shot speed | Full Frame Rate | 6600fps | |
Maximum shooting speed | Maximum Frame Rate | 50000fp | |
Minimum exposure time | Minimum Exposure Time | 1 mu s | |
Pixel size | Pixel Size | 9 microns | |
Standard memory | Standard RAM | 40 GB, 80 GB, and 160 GB are optional | |
Extended memory | Extended Memor | 4T, 12T, and 20T are optional | |
Dynamic range | Dynamic Range | 60dB | |
Analog gain | Analog Gain | X 2, x 4, x 8 | |
Bit depth | Bit Resolution | 8bit/10bit/12bit | |
Shutter type | Shutte Mode | Global shutter | |
color | Color | Monochrome (M)/Color (C) | |
Window acquisition | ROI | support | |
Lens bayonet | Lens Mount | Port E is used to switch to ports F, C, and EF | |
Data interface | Data Interface | Ten Gigabit Ethernet, adaptive Gigabit Ethernet | |
sensitivity | Sensitivity | ISO10000(M); ISO3000(C) | |
Fan Control | Fan Control | Supports on/off, adaptive speed based on temperature | |
Operating Temperature/Humidity | Operating Temperature/Humidity | Standard -10~50 ℃, below 95% (without condensation), customizable -35~65 ℃ wide temperature version | |
Video Signal Output | Video Signal Output | SDI, Ethernet | |
Recording Mode | Recording Mode | Start, End, Center, Random, Manual | |
Trigger Mode | Trigger Mode | Manual, IO, Image | |
External Signal | External Signal | Input: trigger (TTL/switch) signal, synchronization signal, ready signal, event signal, IRIGB code signal Output: trigger (TTL/switch) signal, synchronization signal, ready signal, exposure signal, recording signal | |
Power Supply | Power Supply | Dual power supply, DC24V | |
Dimensions (excluding lens) | Dimensions (excluding lens) | 217D × 110W × 110H, excluding raised parts | |
Weight | Weight | 3.8kg | |
Power Consumption | Power Consumption | 55W | |
Standard Accessories | Standard Accessories | Power cord × 1. AC adapter × 1. Network cable × 1. Camera control software × 1. User manual × 1. Factory certificate of conformity × one |