Lithium Cell Winding with SinceVision High-Speed Camera

Lithium Cell Winding with SinceVision High-Speed Camera
Lithium Cell Winding with SinceVision High-Speed Camera
Lithium Cell Winding with SinceVision High-Speed Camera
Lithium Cell Winding with SinceVision High-Speed Camera
Lithium Cell Winding with SinceVision High-Speed Camera
Lithium Cell Winding with SinceVision High-Speed Camera

Lithium Cell Winding with SinceVision High-Speed Camera

Industry pain points and demands

   Lithium cell winding is a critical process in lithium battery manufacturing, where the diaphragm and positive and negative electrode pieces are wound into a single lithium-ion battery cell. The winding machine operates at high rotational speeds to ensure efficient cell production. However, maintaining precise tension control is vital, as any mismatch between winding and unwinding speeds can cause tension fluctuations, leading to tape breakage. Using the SinceVision High-Speed Camera, lithium battery manufacturers can capture the precise moment of tape breakage and analyze pre-failure states to optimize winding speeds and improve process reliability. This advanced solution enhances production quality, reduces tape breaks, and ensures efficient operations in lithium battery manufacturing.


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Video display

SinceVision Solution: SH6-504 High-Speed Camera

01High Resolution and Speed: Offers a resolution of 2560×2016 with a frame rate of 2000fps, ideal for precise monitoring of lithium battery winding processes.
02Instantaneous Tape Break Detection and Mechanical Process Analysis: Capture the exact moment of tape breakage and observe high-speed mechanical actions in detail to optimize tension control, enhance calibration, and improve lithium cell manufacturing efficiency.

Camera Selection

specification
Model number
TYPESH6-504
Maximum resolutionFull Resolution2560 x 2016
Full shot speedFull Frame Rate3600fps
Maximum shooting speedMaximum Frame Rate50000fp
Minimum exposure timeMinimum Exposure Time1 mu s
Pixel sizePixel Size9 microns
Standard memoryStandard RAM40 GB, 80 GB, and 160 GB are optional
Extended memoryExtended Memor4T, 12T, and 20T are optional
Dynamic rangeDynamic Range60dB
Analog gainAnalog GainX 2, x 4, x 8
Bit depthBit Resolution8bit/10bit/12bit
Shutter typeShutte ModeGlobal shutter
colorColorMonochrome (M)/Color (C)
Window acquisitionROIsupport
Lens bayonetLens MountPort E is used to switch to ports F, C, and EF
Data interfaceData InterfaceTen Gigabit Ethernet, adaptive Gigabit Ethernet
sensitivitySensitivityISO10000(M); ISO3000(C)
Fan ControlFan ControlSupports on/off, adaptive speed based on temperature
Operating Temperature/HumidityOperating Temperature/HumidityStandard -10~50 ℃, below 95% (without condensation), customizable -35~65 ℃ wide temperature version
Video Signal OutputVideo Signal OutputSDI, Ethernet
Recording ModeRecording ModeStart, End, Center, Random, Manual
Trigger ModeTrigger ModeManual, IO, Image
External SignalExternal SignalInput: trigger (TTL/switch) signal, synchronization signal, ready signal, event signal, IRIGB code signal
Output: trigger (TTL/switch) signal, synchronization signal, ready signal, exposure signal, recording signal
Power SupplyPower SupplyDual power supply, DC24V
Dimensions (excluding lens)Dimensions (excluding lens)217D × 110W × 110H, excluding raised parts
WeightWeight3.8kg
Power ConsumptionPower Consumption55W
Standard AccessoriesStandard AccessoriesPower cord × 1. AC adapter × 1. Network cable × 1. Camera control software × 1. User manual × 1. Factory certificate of conformity × one