Detection of Fine Pin Coplanarity and Position with SinceVision 3D Laser Profiler
Industry pain points and demands
In automotive electronic systems, even the slightest misalignment or defect in connector pins can disrupt signal transmission, compromise electrical connections, and destabilize vehicle performance. Fine pin coplanarity and position inaccuracies can lead to unreliable operation under diverse conditions, failing to meet rigorous automotive quality standards.
Manufacturers face the challenge of detecting these minute flaws in real-time to ensure safety, durability, and customer satisfaction, all while maintaining efficient production processes. Without precise inspection tools, achieving consistent quality becomes a costly and complex hurdle.
SinceVision Solutions: SR8080 3D Laser Profiler
01High-Precision Pin Measurement: The SR8080 boasts an X-axis resolution of 0.019mm and a Z-axis accuracy of 0.015mm, enabling exact detection of connector pin height, position, and coplanarity for flawless automotive connections.
02Fast and Reliable Inspection: With a maximum sampling frequency of 67,000Hz, this 3D laser profiler ensures rapid, stable online inspection, clearly defining pin tip characteristics to minimize defects and downtime.
03Enhanced Vehicle Quality: By ensuring secure electrical connections and meeting industry standards, the SR8080 boosts overall vehicle reliability, safety, and user satisfaction in automotive applications.
Camera Selection
Model number | SR8080 | |||
Reference distance (CD) | 80mm | |||
Measuring range | Z-axis height (FS) | 35mm | ||
X-axis width | Near side | 43mm | ||
Reference distance | 49mm | |||
Remote side | 54mm | |||
Light source | Light source wavelength | 405nm blue light | ||
Laser class | 2M | |||
Laser output power | 10mW | |||
Repetition accuracy | Z-axis (height) | 1μm | ||
X-axis (width) | 8μm | |||
linearity | Z-axis (height) | ±0.02% of F.S. | ||
Contour data interval | X-axis (width) | 19μm | ||
X-axis contour points | 3200 | |||
Reflection Angle (°) | 30 | |||
Scanning speed (Hz) | 3200 ~ 67000 | |||
Dimension (mm) | 166×130×69.5 | |||
Weight (g) | 2050 | |||
Temperature characteristic | 0.02% F.S./℃ | |||
Encoder input | Single-ended, differential encoder is supported | |||
Input/output | One 100Base-TX/1000Base-T Ethernet interface | |||
Operation Temperature | 0~50℃ | |||
Storage Temperature | -20~70℃ | |||
Working humidity | 35% to 85% without condensation | |||
ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
Vibration | 10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard | |||
degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard |