Detection of Fine Pin Coplanarity and Position with SinceVision 3D Laser Profiler

Detection of Fine Pin Coplanarity and Position with SinceVision 3D Laser Profiler
Detection of Fine Pin Coplanarity and Position with SinceVision 3D Laser Profiler

Detection of Fine Pin Coplanarity and Position with SinceVision 3D Laser Profiler

Industry pain points and demands

In automotive electronic systems, even the slightest misalignment or defect in connector pins can disrupt signal transmission, compromise electrical connections, and destabilize vehicle performance. Fine pin coplanarity and position inaccuracies can lead to unreliable operation under diverse conditions, failing to meet rigorous automotive quality standards. 


Manufacturers face the challenge of detecting these minute flaws in real-time to ensure safety, durability, and customer satisfaction, all while maintaining efficient production processes. Without precise inspection tools, achieving consistent quality becomes a costly and complex hurdle.

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SinceVision Solutions: SR8080 3D Laser Profiler

01High-Precision Pin Measurement: The SR8080 boasts an X-axis resolution of 0.019mm and a Z-axis accuracy of 0.015mm, enabling exact detection of connector pin height, position, and coplanarity for flawless automotive connections.
02Fast and Reliable Inspection: With a maximum sampling frequency of 67,000Hz, this 3D laser profiler ensures rapid, stable online inspection, clearly defining pin tip characteristics to minimize defects and downtime.
03Enhanced Vehicle Quality: By ensuring secure electrical connections and meeting industry standards, the SR8080 boosts overall vehicle reliability, safety, and user satisfaction in automotive applications.

Camera Selection

Model number
SR8080
Reference distance (CD)80mm
Measuring rangeZ-axis height (FS)35mm
X-axis widthNear side43mm
Reference distance49mm
Remote side54mm
Light sourceLight source wavelength405nm blue light
Laser class2M
Laser output power10mW
Repetition accuracyZ-axis (height)1μm
X-axis (width)8μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)19μm
X-axis contour points3200
Reflection Angle (°)30
Scanning speed (Hz)3200 ~ 67000
Dimension (mm)166×130×69.5
Weight (g)2050
Temperature characteristic0.02% F.S./℃
Encoder inputSingle-ended, differential encoder is supported
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard