Step Height Detection for Watch Back Cover Manufacturing with Laser Displacement Sensor
In luxury watch manufacturing, achieving perfection in every detail is non-negotiable. Step height detection for watch back covers presents significant challenges that can compromise quality, functionality, and aesthetics. The watch back cover must align precisely with the case to ensure a secure fit, but inconsistencies in thickness, depth, and step dimensions can lead to loose or overly tight fittings, making assembly difficult or causing damage during closing.
Functional issues arise when step height or depth is incorrect, especially in watches with snap-fit, screw-down, or twist-lock back covers, potentially leading to loosening, difficulty opening or closing, and costly warranty claims or customer complaints. Additionally, step irregularities can create gaps, misalignments, or uneven appearances, undermining the elegant, luxurious feel of premium watches with engraved or textured back covers. These problems not only affect production efficiency but also jeopardize brand reputation and customer satisfaction in a highly competitive market.
SinceVision Solutions: SD33-50 Laser Displacement Sensor
Camera Selection
Model number | SD33-50-485-VA | ||
Reference distance (CD) | 50mm | ||
Measuring range | ±10mm | ||
Light source | Light source wavelength | 655nm | |
Laser class | Class 2 | ||
Laser output power | 1mW | ||
Spot diameter (spot size) | Near side | 120×230μm | |
Reference distance | 110×440μm | ||
Remote side | 150×670μm | ||
Repetition accuracy | 5μm | ||
linearity | ±0.1% F.S. | ||
Temperature characteristic | 0.05% F.S./℃ | ||
Sampling frequency (Hz) | 500/1000/2000/3000Hz(4 levels optional) | ||
Input/output | Communication port | 1 RS485 (support ModbusRTU) | |
Analog output | 1 analog output, analog voltage (0~10V) or analog current (4~20mA) Analog voltage or analog current cannot be switched | ||
IO input | 1 channel, support laser shutdown, remote teaching, sampling hold, single pulse trigger, return to zero and other functions | ||
IO output | 1 route, determine the status output | ||
Operating temperature | -10 ~ 50℃ | ||
Storage temperature | -20 ~ 70℃ | ||
Working humidity | 35% to 85% no condensation | ||
EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | ||
ESD protection | Contact discharge is 4kV and air discharge is 8kV, in line with IEC 61000-4-2 standards | ||
Vibration | 10~55Hz, double amplitude 1.5mm, X, Y, Z direction 2 hours each | ||
Impact | Punch 500m/s² (about 50G) three times in X, Y, and Z directions | ||
IP level | IP67, conforming to IEC 60529 standard | ||
dimensions (mm) | 60×50×22 | ||
Weight (including cables) | 120g |