Tesla Metal Parts 3D Inspection with SinceVision 3D Laser Profiler
Industry pain points and demands
In the manufacturing process of Tesla’s metal parts, precision is key to ensuring both functionality and design integrity. SinceVision’s advanced SR7240 3D Laser Profiler plays a critical role in inspecting these components, delivering the accuracy and reliability needed for high-quality production.
Product: Tesla metal parts
Test requirements: flatness, circle radius
Precision requirements: 0.05MM
Physical Picture or Imaging Effect Picture
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Physical picture
Imaging effect picture
SinceVision Solution: SR7240 3D Laser Profiler
01High-resolution 3D inspection to detect even minor deviations in flatness and curvature with 3200 X-axis contour point.
02Fast and accurate measurements to meet stringent quality standards in automotive manufacturing.
03Reliable performance tailored for automotive advanced manufacturing process.
Camera Selection
| Model number | SR7240 | |||
| Reference distance (CD) | 240mm | |||
| Measuring range | Z-axis height (FS) | 40mm | ||
| X-axis width | Near side | 138mm | ||
| Reference distance | 147mm | |||
| Remote side | 157mm | |||
| Light source | Light source wavelength | 405nm blue light | ||
| Laser class | 2M | |||
| Laser output power | 10mW | |||
| Repetition accuracy | Z-axis (height) | 1μm | ||
| X-axis (width) | 13μm | |||
| linearity | Z-axis (height) | ±0.05% F.S. | ||
| Contour data interval | X-axis (width) | 50μm | ||
| X-axis contour points | 3200 | |||
| Reflection Angle (°) | 26 | |||
| Scanning speed (Hz) | 2500 ~ 10000 | |||
| Dimension (mm) | 189.5×93×48 | |||
| Weight (g) | 840 | |||
| Temperature characteristic | 0.02% F.S./℃ | |||
| Encoder input | Single-ended, differential coders are supported | |||
| Input/output | One 100Base-TX/1000Base-T Ethernet interface | |||
| Operation Temperature | 0～50℃ | |||
| Storage Temperature | -20～70℃ | |||
| Working Humidity | 35% to 85% without condensation | |||
| ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
| Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
| Vibration | 10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard | |||
| degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard | |||