Inverter Pin Detection in Battery Cell Testing
After the battery cells are manufactured, battery cells with the same or similar performance can be connected in series through a string welding machine. During this process, glue dispensing operations will be performed at the main grid electrode and the fine grid electrode. The glue height needs to be tested to ensure that the glue completely covers the main grid to fix it.
· Pin Defects: Bent, deformed, or missing inverter pins can disrupt electrical connections, leading to performance degradation or system failure.
· Precision Requirements: Traditional detection methods often struggle to identify minor deformations or deviations in pin height and alignment.
· Mass Production Challenges: High-speed production lines require detection systems that are both fast and precise, maintaining quality without slowing operations.
Physical Picture or Imaging Effect Picture
SinceVision Solution: SR7050 3D Laser Profiler
Camera Selection
Model number | SR7050 | |||
Reference distance (CD) | 50mm | |||
Measuring range | Z-axis height (FS) | 5mm | ||
X-axis width | Near side | 30mm | ||
Reference distance | 30.5mm | |||
Remote side | 31.5mm | |||
Light source | Light source wavelength | 405nm blue light | ||
Laser class | 2M | |||
Laser output power | 10mW | |||
Repetition accuracy | Z-axis (height) | 0.2μm | ||
X-axis (width) | 2.5μm | |||
linearity | Z-axis (height) | ±0.05% F.S. | ||
Contour data interval | X-axis (width) | 10μm | ||
X-axis contour points | 3200 | |||
Reflection Angle (°) | 45 | |||
Scanning speed (Hz) | 2500 ~ 10000 | |||
Dimension (mm) | 160×98×48 | |||
Weight (g) | 750 | |||
Temperature characteristic | 0.02% F.S./℃ | |||
Encoder input | Single-ended, differential coders are supported | |||
Input/output | One RS232 interface, 1 100Base-TX/1000Base-T Ethernet interface | |||
Operation Temperature | 0~45℃ | |||
Storage Temperature | -20~70℃ | |||
Working Humidity | 35% to 85% without condensation | |||
ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
Vibration | 10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard | |||
degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard |