Inverter Pin Detection in Battery Cell Testing

Inverter Pin Detection in Battery Cell Testing
Inverter Pin Detection in Battery Cell Testing

Inverter Pin Detection in Battery Cell Testing

Industry pain points and demands

After the battery cells are manufactured, battery cells with the same or similar performance can be connected in series through a string welding machine. During this process, glue dispensing operations will be performed at the main grid electrode and the fine grid electrode. The glue height needs to be tested to ensure that the glue completely covers the main grid to fix it.

 

· Pin Defects: Bent, deformed, or missing inverter pins can disrupt electrical connections, leading to performance degradation or system failure.

· Precision Requirements: Traditional detection methods often struggle to identify minor deformations or deviations in pin height and alignment.

· Mass Production Challenges: High-speed production lines require detection systems that are both fast and precise, maintaining quality without slowing operations.

 

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Physical Picture or Imaging Effect Picture

Physical picture

SinceVision Solution: SR7050 3D Laser Profiler

01High Accuracy: Precisely measures pin height with a repeatability accuracy of 0.002mm, ensuring even the slightest defects are detected.
02Comprehensive Detection: Identifies bent, deformed, or missing pins, supporting robust quality control processes.
03Optimized for Mass Production: Fast sampling frequency and stable performance make it ideal for high-speed production lines.

Camera Selection

Model number
SR7050
Reference distance (CD)50mm
Measuring rangeZ-axis height (FS)5mm
X-axis widthNear side30mm
Reference distance30.5mm
Remote side31.5mm
Light sourceLight source wavelength405nm blue light
Laser class2M
Laser output power10mW
Repetition accuracyZ-axis (height)0.2μm
X-axis (width)2.5μm
linearityZ-axis (height)±0.05% F.S.
Contour data intervalX-axis (width)10μm
X-axis contour points3200
Reflection Angle (°)45
Scanning speed (Hz)2500 ~ 10000
Dimension (mm)160×98×48
Weight (g)750
Temperature characteristic0.02% F.S./℃
Encoder inputSingle-ended, differential coders are supported
Input/outputOne RS232 interface, 1 100Base-TX/1000Base-T Ethernet interface
Operation Temperature0~45℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard