Wafer Edge Detection in HJT Cells with SinceVision 3D Laser Profiler

Wafer Edge Detection in HJT Cells with  SinceVision 3D Laser Profiler
Wafer Edge Detection in HJT Cells with  SinceVision 3D Laser Profiler

Wafer Edge Detection in HJT Cells with SinceVision 3D Laser Profiler

Industry pain points and demands

When silicon wafers overlap on the carrier, the suction cup of the robot in the loading and unloading process will crush the silicon wafers, causing damage to the silicon wafers. If fragments and foreign objects enter, it will easily contaminate the vacuum chamber after the high-temperature process, affecting production and increasing maintenance costs. Therefore, it is necessary to control the overlapping of silicon wafers on the carrier.


· Overlapping Wafers: Misalignment and overlapping during robot handling cause wafer breakage, leading to increased defects.

· Contamination Hazards: Fragments and foreign particles from broken wafers risk contaminating the vacuum chamber, disrupting production and escalating maintenance costs.

· High-Temperature Sensitivity: Misaligned wafers in high-temperature processes can lead to further damage and operational inefficiencies.

 

 

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SinceVision Solution: SRI7700 3D Laser Profiler

01Ultra-High Resolution Detection: Identifies wafer overlap and edge misalignment with exceptional clarity to improve placement accuracy.
02Compact and Integrated Design: Eliminates the need for a separate controller, reducing installation space by over 50% while maintaining efficiency.
03High Detection Accuracy: Achieves a missed detection rate as low as 0.002%, minimizing defects and maximizing throughput.

Camera Selection

Model number
SRI7700
Reference distance (CD)700mm
Measuring rangeZ-axis height (FS)+140mm, -224mm (FS=315mm)
X-axis widthNear side357mm
Reference distance405mm
Remote side460mm
Light sourceLight source wavelength450nm
Laser class3R
Laser output power50mW
Repetition accuracyZ-axis (height)10μm
X-axis (width)37.5μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)150μm
X-axis contour points3200
Scanning speed (Hz)1500-20000Hz
Dimension (mm)600 x 58 x 86mm
Weight (g)3000
Temperature characteristic0.01% F.S./℃
Encoder inputDifferential encoder (trigger)④, start signal⑤
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Input voltageDC 24V(36W)
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact15Gs/6ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration(10-150Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard
Data cable (network cable) model

Type L: SCB-HNET-HR2Z-3m/6m/10m

Type I: SCB-HNET-HB2Z-3m/6m/10m

Data cable (IO cable) model

Type L: SCB-HIO-HR2Z-3m/6m/10m

Type I: SCB-HIO-HB2Z-3m/6m/10m